QT-6201DMX Bench-top Servo PV cell tension testing machine16bb is professionally designed for the solar PV industry.
Model:QT-6201DMX Bench-top Servo PV cell tension testing machine16bb
product picture:(for reference only)
Product technical parameters:
1、The machine specification:
QT-6201DMX Bench-top Servo PV cell tension testing machine (16 channels and double spaces) is professionally designed for the solar PV industry. It can install 16 force sensors, with Qiantong high-tech intelligent software and can use 16 sensors at the same time. The test data can be displayed on the computer software at the same time with no error and convenient. Double space mode is adopted. 16sensors are used for stretching in the upper space at the same time. While a single sensor is used for testing strip stretching, backfield stripping, junction box stretching, EVA stripping and other tests in the lower space, which can save a lot of testing costs and labor costs for the majority of PV industry users.
This machine adopts computer control and has a professional test program for data analysis and processing. It is combined with high-resolution power acquisition sensor and high precision data processing chip. It can present in the customer's intuitive performance curve and customer's requirements of the processed data value to more intuitive and accurate understanding of product performance, so as to improve product quality.
It adapts force,displacement and speed digital three closed-loop control system and Taiwan AC servo motor and control drive system. The tester is equipped with Taiwan high-precision reducer and Taiwan high-precision ball screw drive to achieve the transmission efficiency and signal-to-noise ratio of the best effect.
This testing machine is used for the solar energy industry battery 180 degree peel strength test. 16 sensors stretch at the same time to test the multi-grid battery not only can save a lot of labor costs, but also a single test station or two stations. Data is not affected and ensure accuracy. It is also possible to test strip stretching, backfield stripping, EVA stripping and other tests in a single test. The data are not affected by interference and influence, and the stretching and bending of the cell can be independently tested.
This machine is a testing instrument specially designed for the welding point stretching of battery, The software features are as follows:
1、The software operation interface design is reasonable, concise and clear;Recipe editing and updating are more user-friendly;
2、The test speed is adjustable between 0.05 and 500mm/min;
3、The machine can be operated by one person. 16 grid strips can be stretched at the same time, and a single battery can be tested in less than 2 minutes;
4、Test software can generate test data automatically, and print in Word, Excel and PDF format;
5、In the historical query, there are more than 400 query data records according to the query conditions, and there are separate databases to connect with other computers of the company;
6、The unit of stress can show N、N/mm;
7、The real-time negative value caused by the reverse tension existing in the stripping process will be automatically shielded by the system and will not be displayed;
8、The test results can show the peak, median, maximum, minimum, average, percentage of defect rate and percentage of welding points;
9、Increase the calculation of interval tension mean, and the method of median is optional (integral calculation, point calculation);
10、Excel derives the results and increases the judgment of selective tension effect(OK/NG);
11、Increase the value of the tension interval. Each section takes a large interval with a certain value as the starting point, and extends to both sides with the center of the large interval as the center;
12、The positioning is moved to the value range for median or average value;
13、The software has a separate database that can hold multiple sets of data and view them on different computers.
2、Technical specifications:
1. 50N and 2kN the maximum testing force;
2. tester Precision level: greater than 0.5;
3. the range of testing force 0.2%—100%FS;
4. relative force indication deviation ±1% within indication;
5. test force resolution:1 /± 500000 maximum test force unchanged (resolution);
6. relative deviation of displacement ±0.5% within indication;
7. displacement resolution 0.003mm;
8. the regulation range of force control rate:0.1-5%FS/S;
9. the relative deviation of force control speed: within ±1% of set value;
10. crossbeam speed adjusting range 0.05—500mm/min;
11. relative deviation of crossbeam speed: 1% within set value;
12. constant force, constant deformation and constant displacement control range 0.5%--100%FS;
13. constant force, constant deformation, constant displacement control precision: when set value <10%FS,it is within ±1% of the set value; when set value ≥10%FS, it is within ±0.1% of the set value;
14、the maximum stretch stroke: 1100mm;
15、effective stretching space (net space):650mm;
16、effective testing width:420*420mm
17、console dimension :840*500*1650mm;
17、power:220V 50Hz 0.4kW;
18、console weight: about 180kg.
3、Features of control and data processing system :
1、Control method: fixed speed, fixed positioning, fixed load and other control modes are optional;
2、Automatically resetting: after the test begins, measuring system automatically reset to zero;
3、 Automatic shifting: automatically changes range when load changes to make sure precise collection of data;
4、Automatic saving: testing data and testing condition are automatically stored to avoid data loss caused by forgetting saving;
5、Batch testing: For specimen with same setting, batch test can be performed after setting the test sequence;
6、Display mode: data and curve are presented while testing;
7、Curve display: after testing, it is possible to revisit the curve to analyze. Move your move on the curve to find relative data at each point;
8、Curves parameters:stress-strain, force-displacement, force-time, displacement-time results are displayed and printable ;
9、Parameters: force parameters(g、kg、N、lb) ;
stress parameters(kg/mm2、N/mm2、Mpa、lbf/in2);
Displacement parameters (m、mm、in);
10、Safety protection : safety mechanism is triggered when overloading is above 2~10%;
11、The tester is able to automatically test and calculate mechanic property of specimen. It is also possible to intervene manually in the analyzing process. Automatic analyzing test results are revised according to relevant standard to improve data accuracy.
4、The standard accessories:
1、load sensor: USA high precision sensor 50N+2kN. total 17 sets
2、testing software: 16+1 channel dedicated test board and 16+1 Chinese and English interface. 1 set
3、motor control: Taiwan delta B2 servo drive+ motor 1 set
4、deceleration system: Jiaoxing precision reducer 1 set
5、drive rod: Taiwan TBI high-precision ball screw. 2 pieces
6、testing computer:HP computer+HP printer 1 set
7、test fixture: 16-channel battery peeling test fixture 1 set
8、attached files: machine instructions, verification data, warranty, certificate and packinglist.
5、Standards for this equipment:
1、Tester execution standard: electronic universal tester GB/T 16491-1996, JJG475-2008;
2、General testing standard: GB/T CNS ASTM ISO DIN JIS En;
Information such as foundation drawing, product dimension and weight is provided to client.
7、Standard parts list
Number |
Name |
Specifications |
Brand |
Quantity |
|
standard configuration |
01 |
Force sensor |
50N 2kN |
American KELI |
17 sets |
02 |
Displacement induction system |
2000Hz |
OMRON Specially customized |
1set |
|
03 |
Power system |
0.4kW servo motor |
Taiwan Delta |
1 set
|
|
04 |
Power controller |
0.4kW servo driver |
Taiwan Delta |
1 set
|
|
05 |
Drive system |
Taiwan high precision ball screw |
Taiwan TBI |
2 set |
|
06 |
Decelerator |
CEOM Precision decelerator |
Taiwan Liming |
1 set |
|
07 |
Drive bearing |
Precision roller bearing |
Sweden SKF |
4 set |
|
08 |
Control electrical appliances |
Automatic control module |
Japan OMRON |
1 set |
|
09 |
Control mainboard |
QT621 64 bit full closed loop measurement control board |
Suzhou Qiantong |
1 set |
|
10 |
Testing software |
QT620Nine workstation English/Chinese simplified/traditional Chinese three in one version |
Suzhou Qiantong |
1 set |
|
11 |
Testing fixture |
16-channel battery stripping test fixture |
Suzhou Qiantong |
3 sets |
|
software operation |
12 |
Analysis of the computer |
HP computer+HP printer |
lenovo |
1 set |
· ·
|
13 |
Operating manual |
|
Suzhou Qiantong |
1 piece |
14 |
Factory inspection report |
|
Suzhou Qiantong |
1 piece |
|
15 |
Quality certificate |
|
Suzhou Qiantong |
1 piece |
|
16 |
Factory equipment list |
|
Suzhou Qiantong |
1 piece |